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  • What is Induction?
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    • Consarc
      • Vacuum Precision Investment Casting Furnaces (VPIC)
      • Vacuum CAP Furnaces (VCAP)
      • Vacuum Deoiling Furnaces (VD)
      • Vacuum Heat Treatment (VHT) and Brazing Furnaces
      • Vacuum Arc Remelting Furnaces (VAR)
      • Vacuum Aluminum Brazing Furnaces (VAB)
      • ElectroSlag Remelting Furnaces (ESR)
      • Induction Skull Melting Furnaces (ISM)
      • Vacuum Induction Melting Furnaces (VIM)
    • Banyard
      • Vertical Billet Heaters
      • Boost Induction Heaters
      • Horizontal Billet Heaters (Non Ferrous)
      • Aluminium Tube Annealers
    • Alpha
      • Sensors & Controls
      • High Speed Flying Shears
      • Flying Saws
    • Inductoforge
      • Modular Billet Heating Systems
      • Modular Bar Heating Systems
    • Inductoscan
      • Induction Scanning Systems
    • Inductoheat
      • CrankPro™ Stationary Induction Heat Treating For Crankshafts
      • CamPro™ Stationary Induction Heat Treating For Camshafts
      • Bar-End Heating Systems
      • Copper Tube Annealing
    • Inductotherm
      • Melt Shop Control Systems
      • Water Cooling Systems
      • Strip Heating Systems
      • Pots for Galvanizing
      • Rail and Mill Roll Hardening Systems
      • Slab, Bloom and Transfer Bar Heaters
      • Induction Holding Furnaces
      • Advanced Induction Power Supply Systems
      • Induction Systems for Vacuum and Controlled Atmospheres
      • Automated Pouring Systems
      • Material Handling Systems
      • Advanced Induction Melting Furnace Systems
      • Automated Robotic Systems
    • iRoss
      • Line Frequency Heating Systems
      • Fluxmanager™ Tube & Pipe Heating Systems
    • Radyne
      • Merlin™ Coating Systems
      • Offline Pipe & Tube Coating Systems
      • Pipe Bending & Forming Systems
      • Single & Multi-Wire Induction Heating Systems
      • Brazing and Soldering Systems
      • General Heat Treating Systems
      • Munitions/Ammunitions Annealing/Bonding Systems
    • Thermatool
      • Quench and Temper
      • Savage Saws™
      • Engineered Structural Sections
      • Tube Heaters/Seam Annealers
      • Sensors & Controls
      • Advanced High Frequency Welders

High Power HF Welders

With power ranging from 1200 – 1800 kW, Thermatool™ High Power HF Welders are capable of welding from 200 – 400 kHz with fixed or variable frequency. perform in the most demanding applications. Thermatool™ High Power HF Welders are available with the innovative 221 coil or the patented QuadContact™ weld tooling for the highest quality HF Weld available on the market.

Thermatool™ welders of over 1200 kW are installed in applications up to 610 mm (24 inch) diameter and up to 25 mm wall (1 inch) at speeds up to 40 mpm (130 fpm)

  • Features
  • Tech Specs
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  • Up to 400 kHz HF Welding Frequency above 1200 kW
  • Available with HAZControl™ Welder Technology variable frequency option
  • Power set-point maintained within 0.5%
  • Frequency set-point maintained within 1.0%
  • Excellent low weld power output stability and regulation for welding at mill jog speeds (as low as 1% power)
  • Power factor over 0.95
  • High efficiency rating of 85%
  • Available with dual induction/contact output
  • DC Ripple less than 0.5%
  • Low harmonic distortion rectifier
  • Patented full range Thermatool™ AutoMatch™ software ensures full power output over wide range of product sizes
  • Standard speed/power control simplifies operation and significantly reduces scrap through accurate control of weld power in relation to mill speed at start-up and ramp down

Thermatool™ High Power Welder: 1200-1800 kW
Fixed Frequency Ratings: 200 kHz – 400 kHz
HAZControl™ Welder Technology Variable Frequency Bands Available: 250 kHz – 300 kHz, 300 kHz – 350 kHz, 350 kHz to 400 kHz

380, 480, 575 V at 50/60 Hz input compatible

Primary isolated power supply DC rectifier
No High Frequency output transformer

100 kW HF Module using MOSFETs

 

ThermaView™
The ThermaView™ diagnostics package is a microprocessor based graphical software that gives mill operators and maintenance technicians a constant display of weld parameters in addition to easy-to-use trouble shooting indicators. A powerful preventative maintenance tool, ThermaView™ diagnostics package provides indication of welder status and operation.

Tooling
Genuine Thermatool™ tooling including induction coils and impeders ensure full weld power output and reliable operation. Thermatool™ induction coils are designed per application for long-life and optimized matching between the welder and the range of loads presented by different diameter and wall thickness combinations produced on a mill. Impeders and impeder booster pumps are available to minimize power used during welding and increase the efficiency of the welding process by ensuring that power is directed down the vee.

 

Features

  • Up to 400 kHz HF Welding Frequency above 1200 kW
  • Available with HAZControl™ Welder Technology variable frequency option
  • Power set-point maintained within 0.5%
  • Frequency set-point maintained within 1.0%
  • Excellent low weld power output stability and regulation for welding at mill jog speeds (as low as 1% power)
  • Power factor over 0.95
  • High efficiency rating of 85%
  • Available with dual induction/contact output
  • DC Ripple less than 0.5%
  • Low harmonic distortion rectifier
  • Patented full range Thermatool™ AutoMatch™ software ensures full power output over wide range of product sizes
  • Standard speed/power control simplifies operation and significantly reduces scrap through accurate control of weld power in relation to mill speed at start-up and ramp down

Tech Specs

Thermatool™ High Power Welder: 1200-1800 kW
Fixed Frequency Ratings: 200 kHz – 400 kHz
HAZControl™ Welder Technology Variable Frequency Bands Available: 250 kHz – 300 kHz, 300 kHz – 350 kHz, 350 kHz to 400 kHz

380, 480, 575 V at 50/60 Hz input compatible

Primary isolated power supply DC rectifier
No High Frequency output transformer

100 kW HF Module using MOSFETs

 

Accessories

ThermaView™
The ThermaView™ diagnostics package is a microprocessor based graphical software that gives mill operators and maintenance technicians a constant display of weld parameters in addition to easy-to-use trouble shooting indicators. A powerful preventative maintenance tool, ThermaView™ diagnostics package provides indication of welder status and operation.

Tooling
Genuine Thermatool™ tooling including induction coils and impeders ensure full weld power output and reliable operation. Thermatool™ induction coils are designed per application for long-life and optimized matching between the welder and the range of loads presented by different diameter and wall thickness combinations produced on a mill. Impeders and impeder booster pumps are available to minimize power used during welding and increase the efficiency of the welding process by ensuring that power is directed down the vee.

 

Inductotherm (India) Pvt. Ltd

Plot no. SM-6, Road no. 11, Sanand II, Industrial Estate, BOL Village, Sanand Ahmedabad - 382170. Ph.No :- +91 2717 621000. Toll Free no. 18004192900. Request a QuoteRequest Information

Testimonial

We had taken up the challenge of producing a big quantity of steel most efficiently through the Induction Furnace route and therefore decided to go for the 50 ton furnaces. We have ended up commissioning the world’s largest plant for billet making through induction furnaces which has been possible due to technical leadership, partnership and commitment from Inductotherm Group."

Aameir Alihussain- MD- BSRM Group, Bangladesh.

We place on our records the appreciation for the Inductotherm induction furnace, fully satisfied with the performance and very happy with prompt after sales service. In May 2015, Inductotherm commissioned 5000KW/12000Kg dual mode induction furnace and now we have placed another order for the induction furnace for our sister concern "Rahima Ispat Ltd." ....

- Md. Syfur Rahman Khokon, Managing Director, H.R RE- ROLLING MILLS LTD.

We have purchased Inductotherm make induction melting furnace of capacity 2250KW-tritrak (12 pulse converter)/1000KW-1000kg which commissioned at our works on 17/08/2013. We are very much happy with the performance & reliability of the equipment....

- M/s Maxwell Auto Components Pvt Ltd.

|Sales +91 937 457 8586 | Spares +91 932 798 0564 | General +91 271 762 1000 | sales@inductothermindia.com. spares@inductothermindia.com. iil@inductothermindia.com.
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