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  • What is Induction?
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Melt-Manager Plus Control Systems

Inductotherm Melt-Manager™ Plus™ Control Systems are computer-based applications which provide a higher level of melt automation technology to support furnace melt controls, diagnostic analysis and customer network, and communication interface.

  • Features
  • Tech Specs
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Melt-Manager™ Plus™ Control Systems are formatted for touch-screen, flat-panel computers, and provide an “easy to use” graphic interface, where most screens are accessed with a single touch. The graphic screens will assist the operator throughout the complete melting process, which can include:

  • Melt Control Modes for kWh Melting: Assists in accurately reaching the desired pouring temperature with hold-power setting; optimizes power usage and reduces electric utility charges; includes coldstart scheduling for pre-heating the furnace to improve production efficiency, and for sintering, for reducing manpower requirements and improving lining life.
  • Data History and Trending: Provides automatic collection of operational data that can be displayed on trend charts to provide operators and managers with a graphical rendering of the melt system’s daily operational history.
  • Events and Alarm Logging: Records and displays the system’s alarm and events history from a date calendar, providing operators and managers with a clear view of daily operations, making it easy to identify utilization factors, overall production efficiency and any operational delays.
  • Diagnostic Screens: Offers complete system I/O signal diagnostic information available via a comprehensive color coded screen to explore troubleshooting processes and provide inverter information and communications activity.
  • Ethernet Industrial Protocol: For customer systems to gain access to melt process run-time and diagnostic data formatted for PLCs and Host Computer Systems.
Standard Features Formatted for Operator-friendly, Color Touch-Screen, Flat-panel Computers
Monitors, Displays and Records the Power Supply Meter Readings
Displays and Records System Events and Alarms
Automated Control of the Complete Melt Cycle
Displays and Records Melt Control Operating Status
Schedule Input for Automated Cold Start Control
Permits Heating Profile Input for Automatic Lining Sintering
Calculates Furnace Inductance for Lining Condition Estimate
Comprehensive Diagnostic Checks
Provides Event Information Associated with Incoming AC Line Voltage
Provides Event Information to Alert Users to Potential Arcing Situations
Includes Built-In Safety Features to Maintain Proper Operation
Maintains Record of Kilowatt Hours Used
Provides Daily Data Log Files for Metering, Alarms, Events and Inductance
Text Messaging Option for Selectable Melt Control Status, Alarms and Events
Temperature Monitoring Interface
Advanced Sensors Network Interface
Ethernet Industrial Protocols Interface
Computer Networking Over Ethernet
Multi-Language Support
Factory Tested Critical Components

Features

Melt-Manager™ Plus™ Control Systems are formatted for touch-screen, flat-panel computers, and provide an “easy to use” graphic interface, where most screens are accessed with a single touch. The graphic screens will assist the operator throughout the complete melting process, which can include:

  • Melt Control Modes for kWh Melting: Assists in accurately reaching the desired pouring temperature with hold-power setting; optimizes power usage and reduces electric utility charges; includes coldstart scheduling for pre-heating the furnace to improve production efficiency, and for sintering, for reducing manpower requirements and improving lining life.
  • Data History and Trending: Provides automatic collection of operational data that can be displayed on trend charts to provide operators and managers with a graphical rendering of the melt system’s daily operational history.
  • Events and Alarm Logging: Records and displays the system’s alarm and events history from a date calendar, providing operators and managers with a clear view of daily operations, making it easy to identify utilization factors, overall production efficiency and any operational delays.
  • Diagnostic Screens: Offers complete system I/O signal diagnostic information available via a comprehensive color coded screen to explore troubleshooting processes and provide inverter information and communications activity.
  • Ethernet Industrial Protocol: For customer systems to gain access to melt process run-time and diagnostic data formatted for PLCs and Host Computer Systems.

Tech Specs

Standard Features Formatted for Operator-friendly, Color Touch-Screen, Flat-panel Computers
Monitors, Displays and Records the Power Supply Meter Readings
Displays and Records System Events and Alarms
Automated Control of the Complete Melt Cycle
Displays and Records Melt Control Operating Status
Schedule Input for Automated Cold Start Control
Permits Heating Profile Input for Automatic Lining Sintering
Calculates Furnace Inductance for Lining Condition Estimate
Comprehensive Diagnostic Checks
Provides Event Information Associated with Incoming AC Line Voltage
Provides Event Information to Alert Users to Potential Arcing Situations
Includes Built-In Safety Features to Maintain Proper Operation
Maintains Record of Kilowatt Hours Used
Provides Daily Data Log Files for Metering, Alarms, Events and Inductance
Text Messaging Option for Selectable Melt Control Status, Alarms and Events
Temperature Monitoring Interface
Advanced Sensors Network Interface
Ethernet Industrial Protocols Interface
Computer Networking Over Ethernet
Multi-Language Support
Factory Tested Critical Components

Videos

Inductotherm (India) Pvt. Ltd

Plot no. SM-6, Road no. 11, Sanand II, Industrial Estate, BOL Village, Sanand Ahmedabad - 382170. Ph.No :- +91 2717 621000. Toll Free no. 18004192900. Request a QuoteRequest Information

Testimonial

We had taken up the challenge of producing a big quantity of steel most efficiently through the Induction Furnace route and therefore decided to go for the 50 ton furnaces. We have ended up commissioning the world’s largest plant for billet making through induction furnaces which has been possible due to technical leadership, partnership and commitment from Inductotherm Group."

Aameir Alihussain- MD- BSRM Group, Bangladesh.

We place on our records the appreciation for the Inductotherm induction furnace, fully satisfied with the performance and very happy with prompt after sales service. In May 2015, Inductotherm commissioned 5000KW/12000Kg dual mode induction furnace and now we have placed another order for the induction furnace for our sister concern "Rahima Ispat Ltd." ....

- Md. Syfur Rahman Khokon, Managing Director, H.R RE- ROLLING MILLS LTD.

We have purchased Inductotherm make induction melting furnace of capacity 2250KW-tritrak (12 pulse converter)/1000KW-1000kg which commissioned at our works on 17/08/2013. We are very much happy with the performance & reliability of the equipment....

- M/s Maxwell Auto Components Pvt Ltd.

|Sales +91 937 457 8586 | Spares +91 932 798 0564 | General +91 271 762 1000 | sales@inductothermindia.com. spares@inductothermindia.com. iil@inductothermindia.com.
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